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We optimize the performance of your production plant
Comservice | equipment design and manufacturing 55
Our technology

Our technology

The boiler of a feed factory usually works between 7 and 10 bars of pressure. 
This pressure generates a specific temperature and steam velocity.

As the steam advances through the pipes in the direction of the granulator, it encounters certain resistances (changes in section, curves... etc.) that gradually cause water dragging and temperature losses to be generated.
The boiler of a feed factory usually works between 7 and 10 bars of pressure. This pressure generates a specific temperature and steam velocity. As the steam advances through the pipes in the direction of the granulator, it encounters certain resistances (changes in section, curves... etc.) which gradually generates dragging of water and temperature losses.

When it reaches the first dry steam chamber (alta dry steam chamber) all the drag generated on its way is eliminated, once again having a high titer steam (without dragging water). Once it has passed through the dry steam chamber, a pressure change is necessary to enter the machine (it is done with a pressure reducing valve).

1 / Standard installation. We innovate with you

2 / The innovative design of our  dry steam allows us to give a better steam treatment and achieve a high title of the same
By accommodating the steam at the desired temperature and speed, the steam titer is reduced, solving it with a second dry steam chamber that will allow us to have an ideal steam (high titer).

This, added to a good calculation and sizing of pipes, will allow it to enter the granulator with the speed and temperature necessary to carry out a good granulation.

With our system we facilitate a quick and efficient change of the pressure reducer, in addition to favoring installations in reduced spaces.


Through the studies we carry out, we are able to determine the real needs of each client regarding their granulators, in this way we can improve their current production parameters.

Our technology allows improvements in the following areas in the production lines of our clients:

* PATENTED EQUIPMENT
* Increased production * Lower energy consumption * Higher quality of the pellet or granule
* Less CO2 emissions (for fixed daily productions, less boiler operating time)
* Less thin * Less machine stops
* Less noise and vibrations from the granulator or press, which means less mechanical maintenance.

Advantages


We achieve a better homogenization of the dough (flour) with which we shorten process times, relieving the motor of the machine and reducing its electrical consumption.

Once the weak points in the current steam installation of each client have been detected, corrective actions are determined.

These can be from small interventions in the existing steam ramps to advice for a total change of your steam ramps for others according to your needs.
1 / Reduction of machine stoppages

2 / Reducing gas consumption or any other boiler contribution consumable 

3 / Quality increase in durability and hardness of pellet 

4 / Maximum heat input at the point of consumption< br />
5 / Increased productivity

A /  CORRECTIVE FACTORS


1 / Mixer Input Velocities 

2 / Constant and stable pressure

3 / Dimensioning of the sockets (after calculating distances, load losses, elements of section change, etc)

4 / Applicable volumes according to the amount of steam to inject into the mixer
5 / Regulation of the proportion of steam in granulate production function

B/ OPTIMIZED INSTALLATION

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Example of enhancement

 

Before:

At a machine intensity of 309 A, it is possible to reach 40.9 rpm, achieving a production of 15,318 Kg/h.
 

After:

At a machine current of 305 A, it is possible to reach 51.1 rpm, achieving a production of 19,139 Kg/h.

Comservice | equipment design and manufacturing

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